The name derives from manufacturing practices before steel unibody monocoques — when automobile bodies were made by outside firms on a separate chassis with an engine, suspension, and fenders attached. The manufacturers built or purchased wooden bodies with thin, non-structural metal sheets on the outside to bolt onto the frame. The bodies were painted white prior to the final color. A folk etymology for body in white suggests the term derives from the appearance of a car body after it is dipped into a white bath of primer undercoat paint — despite the primer's actual gray color.
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- Vehicle frame
- Road to the 3D Printed Car: 5 Ways 3D Printing is Changing the Automotive Industry
- Four in One. How to Pack a Car for Overseas Travel
- Body in white
- CKD, MKD and SKD shipments
- Industrial eras of production
- How Porsche makes the 2020 Taycan, its first all-electric car
- StaVari project looks to additive manufacturing for car manufacturing
Vehicle frameVIDEO ON THE TOPIC: China manufacturer stamping car body parts & auto body part & automotive spare parts,car spare part
StaVari is a research project, led by German-based automotive engineering service provider EDAG Group , aiming to create a fully integrated additive manufacturing process chain for the production of automotive components. The project, consisting of nine other research partners, aims to produce the parts using a newly developed steel powder alloy, tailor-made for car body applications, and laser additive manufacturing LAM.
The result of the research is a production cell equipped with robots for an automated additive manufacturing process capable of producing complex automotive components.
Founded in , EDAG works in the field of product and production plant development. Together, the partners developed the Next Generation Space frame 2. The first step taken by the StaVari partners was developing a steel alloy powder designed specifically for car body applications. After 3D printing, this powder alloy is said to have properties comparable to those of DP dual-phase steel.
The material can potentially reduce costs approx. Following material development, the next step of the project was to develop concepts for component designs based on requirements specified by EDAG. Assembly of LAM parts is now undertaken by a robotic production cell in a camera-controlled metal active gas MAG welding process. Significantly, this production cell minimizes the need for tooling components that would be used in traditional manufacturing methods.
The stricture comprises the pillars of a car i. LAM was used to produce the foot reinforcement of the central pillar welded with a traditionally manufactured load path-compatible rear pillar node.
According to EDAG, t he bionic structure and load level-specific functions of the structure demonstrates new approaches for the automotive industry. The company also hopes that the findings of StaVari can help shorten the time-to-market for prototypes and small series vehicles with steel-based bodies in the future. Subscribe to the 3D Printing Industry newsletter for the latest news in additive manufacturing.
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Featured image shows the StaVari fully integrated process chain for the additive manufacture of complex components. Photo via EDAG. Anas Essop is an English and Film graduate, who loves writing about the advancement of technology.
StaVari project looks to additive manufacturing for car manufacturing. Anas Essop Anas Essop is an English and Film graduate, who loves writing about the advancement of technology.
What do you do? The same thing as people all over the world—you visit your dealer. However, before the car actually reaches you, it has to survive quite an adventure. If the vehicles exported to countries outside of the EU were in one piece, the tariffs would get too high and result in a costly final price.
McFarland Empik. Illustrated Dictionary of Automobile Body Styles, 2d ed. Lennart W. Cars today fit a fairly small number of body types--sedan, coupe, station wagon, SUV, hatchback and a few others. The meanings of these familiar terms have changed over the decades as automotive design has evolved. Along the way, a greater number of earlier body types have fallen out of use and become historical curiosities. Who today can identify a charabanc, a dos-a-dos or even a phaeton?
Road to the 3D Printed Car: 5 Ways 3D Printing is Changing the Automotive Industry
Mekonnen Asmare Fentahun 1 , Prof. Need for higher fuel efficiency, weight minimization, environmental regulations and policies as well as customer demand forces the auto maker companies to focus on developing new materials and re designing of the existing one and selecting materials reasonably. All material industries plastics and polymer composites, as well as steel, aluminum, and magnesium, are operating to respond to the automotive industry changing needs. For decades, advanced plastics and polymer composites have helped the improvement of appearance, functionality, and safety of automobiles while reducing vehicle weight and delivering superior value to customers at the same time. Various materials are used to make cars.
The technology is growing more workable and affordable, with companies able to bring additive manufacturing in-house to support processes on the factory floor. Read on to find five key ways 3D printing is powering innovation across the automotive industry, from design to manufacturing and beyond. Prototyping has historically been the most common use case for 3D printing in the automotive industry. Thanks to the vastly increased speed at which prototyping can be carried out using 3D printing, rapid prototyping has become virtually synonymous with 3D printing, and the technology has revolutionized the product development process. With 3D printing, automotive designers can quickly fabricate a prototype of a physical part or assembly, from a simple interior element to a dashboard or even a scale model of an entire car. Rapid prototyping enables companies to turn ideas into convincing proofs of concept. These concepts can then be advanced to high-fidelity prototypes that closely match the end result, and ultimately guide products through a series of validation stages toward mass production. In the automotive industry, this rapid validation is absolutely vital. Using in-house stereolithography SLA 3D printing , designers and engineers at Ringbrothers can iterate freely, effectively, and affordably.
Four in One. How to Pack a Car for Overseas Travel
This is Porsche's first all-electric vehicle, the Taycan. It's unmistakably Porsche. Aluminum and steel shaped into the downward-sloping roofline and pronounced shoulders of the wings that are the manufacturer's signature. But under the bodywork, there's a new element: an electric heart.
A single car has about 30, parts, counting every part down to the smallest screws. Some of these parts are made at Toyota, but we also have lots of suppliers that make many of these parts. The 30, or so parts use different raw materials and different manufacturing processes. Making good parts requires a lot of research and development. Having the parts made by companies that have expertise in their own fields allows us to obtain high-quality parts. Toyota's suppliers make seats, wheels, steering wheels, windshields, headlights, and meters, for example. Toyota uses a system in which the necessary parts are made in the needed amounts at the right times. A card called a "kanban" is attached to each parts box and describes the types and quantity of parts needed. This card also prevents the parts factories from making too many parts and the assembly process from having to allocate space to store parts that are not immediately needed. As just mentioned, about 30, parts are needed to make a car.
Body in white
Download the service catalogue. The main purpose of packaging is to protect goods from production through to final use. Without question, use of the correct packaging has a direct impact on the total cost of the chain of supply. As such, at Embalex we cover the needs of this type of packaging, in addition to packaging for components, accessories or spare parts, covering the entire process from receipt to delivery management. Embalex always acts with the professionalism and competitive edge that characterise the brand, efficiently implementing and controlling the flow and storage of goods from origin to destination. As such, the size of the packaging and the materials that are used need to be fully adapted to the product, with space for as many parts as possible and aiming to optimise the method of transport for which it is designed, whether by land, sea or air.
CKD, MKD and SKD shipments
A vehicle frame , also known as its chassis , is the main supporting structure of a motor vehicle , to which all other components are attached, comparable to the skeleton of an organism. Until the s virtually every car had a structural frame, separate from its body. This construction design is known as body-on-frame. Over time, nearly all passenger cars have migrated to unibody construction , meaning their chassis and bodywork have been integrated into one another. Nearly all trucks , buses, and most pickups continue to use a separate frame as their chassis. The main functions of a frame in motor vehicles are: . Typically the material used to construct vehicle chassis and frames is carbon steel ; or aluminum alloys to achieve a more light-weight construction. In the case of a separate chassis, the frame is made up of structural elements called the rails or beams. These are ordinarily made of steel channel sections, made by folding, rolling or pressing steel plate.
Industrial eras of production
We could be defined as a family company which manufactures bumpers and plastic parts for car bodies, but we prefer to say that we inject safety and supply protection in each of our products. Founded in by Enrique Lastra Lastra and currently led by the second generation, we are the only independent manufacturer and producer of bumpers in Spain, which turns us into leaders in the plastic auto body sector. Being a leader means constantly innovating.
How Porsche makes the 2020 Taycan, its first all-electric car
See, which brands obtain and sell their products. Imagine you could identify manufacturers based on their proven specialization and their former customers. Learn how to find your most suitable manufacturers for auto parts within minutes! This list is based on verified inside information about suppliers worldwide and can not be falsified.
StaVari project looks to additive manufacturing for car manufacturing
James E. Duffy has written many of the top-selling automotive education textbooks on the market today. He possesses a B.
In Henry Ford began production of the Model T automobile. Based on his original Model A design first manufactured in , the Model T took five years to develop. Its creation inaugurated what we know today as the mass production assembly line.